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A racking system is a structural framework used to store and organize materials, products, or inventory in warehouses, factories, commercial storage rooms, and retail stockrooms. It allows for efficient use of vertical space, easy access, improved organization, and higher safety in storage operations.
Key Benefits
Maximizes vertical and horizontal storage space
Improves accessibility and inventory management
Increases operational efficiency and safety
Customizable for various load types and weights
Supports FIFO/LIFO inventory methods
Types of Racking Systems
Here’s a classification based on application, structure, and load handling:
| Type | Description | Typical Use |
|---|---|---|
| Selective Pallet Racking | Most common; each pallet is accessible directly | General warehouses, fast-moving items |
| Drive-In / Drive-Through | Forklift drives into rack structure | High-density, low-SKU storage (cold storage) |
| Push Back Racking | Pallets sit on carts that roll backward | LIFO inventory; medium-density |
| Pallet Flow (FIFO) | Pallets move on gravity rollers | FIFO stock (perishable goods) |
| Cantilever Racking | Arms extend from columns, no vertical uprights in front | Long items like pipes, wood, profiles |
| Mezzanine Racking | Multi-tier structure with floors | Manual pick zones, increased floor space |
| Mobile Racking | Racks mounted on tracks, movable via motor/manual | High-density storage, space-saving |
| Boltless Shelving | Lightweight system with adjustable shelves | Retail, archives, offices |
| Slotted Angle Racking | Budget, modular type with angle iron sections |
Technical Specifications – Typical
| Parameter | Description / Range |
|---|---|
| Height | 1.5 m to 12 m (customizable) |
| Bay Width | 1000 mm – 4000 mm (standard: 2700 mm for 2 pallets) |
| Depth | 600 mm – 1500 mm |
| Load Capacity per Level | 200 kg (light-duty) to 4000+ kg (heavy-duty) |
| Beam Section | Box beam / Step beam / I-beam |
| Material | Cold Rolled Steel (CRS) / Hot Rolled Structural Steel |
| Finish | Powder coated / Painted / Galvanized (outdoor use) |
| Shelf Material | Steel panels, wooden planks, wire mesh, perforated sheet |
| Adjustability | Beam height adjustable in 50 mm or 75 mm pitch |
| Standards Compliance | ISO 9001, FEM 10.2.02, SEMA, RMI/ANSI MH16.1 |